Izimbangela nezinyathelo zokuvimbela ama-burrs akhiqizwa yi-motor core lamination

Izinga le-core lamination ye-turbine generator, i-hydro generator kanye nemoto enkulu ye-AC/DC inomthelela omkhulu kwikhwalithi yenjini. Ngesikhathi senqubo yokugxiviza, ama-burrs azodala ukujikeleza okufushane komgogodla, okwandisa ukulahlekelwa okuyinhloko kanye nezinga lokushisa. I-Burrs izophinde yehlise inani lama-laminations e-electric motor, ikhulise amandla amanje kanye nokusebenza kahle okuphansi. Ngaphezu kwalokho, ama-burrs ku-slot azobhoboza i-insulation yama-winding futhi abangele ukunwetshwa kwegiya langaphandle. Uma i-burr emgodini we-rotor shaft inkulu kakhulu, ingase inciphise usayizi wembobo noma ikhulise i-ellipticity, okuholela ekukhwezeni kanzima ku-core shaft, okuthinta ngokuqondile ikhwalithi yemoto. Ngakho-ke, kuyadingeka ukuhlaziya izimbangela zama-core lamination burrs futhi uthathe izinyathelo zokuvimbela ezihlobene nokucubungula nokukhiqizwa kwama-motor.

Izinkinga ze-burrs ezinkulu

Njengamanje, abasekhaya nabangaphandlemotor lamination abakhiqiziikakhulukazi ukukhiqiza ezinkulu motor core laminations ezenziwe 0.5mm noma 0.35mm mncane Silikoni kagesi ishidi lensimbi. Ama-burrs amakhulu akhiqizwa ohlelweni lokugxiviza ikakhulukazi ngenxa yezizathu ezilandelayo.

1. Igebe elikhulu kakhulu, elincane noma elingalingani phakathi kokunyathela liyafa
Igebe elikhulu kakhulu, elincane noma elingalingani phakathi kwamamojula wokugxiviza lizoba nomthelela omubi kakhulu kwikhwalithi yesigaba sokuhlobisa kanye nendawo ephezulu, ngokusho kwabahlinzeki bemishini kagesi. Ngokusekelwe ekuhlaziyweni kwenqubo yokuguqulwa kweshidi elingenalutho, kungabonakala ukuthi uma igebe phakathi kokufa kwabesilisa nokufa kwabesifazane lilincane kakhulu, umfantu oseduze konqenqema lokufa kwabesilisa uzonyakaziswa uphumele ngaphandle ngebanga kunebanga legebe elivamile. I-Interlayer burr izokwakheka kungqimba lokuphuka lapho ishidi lensimbi ye-silicon lihlukaniswa. I-extrusion ye-die edge yesifazane idala indawo yesibili epholishiwe ukuthi yakheke engxenyeni engenalutho, futhi i-extrusion burr noma i-edge eyisiyingi enekhoni ehlanekezelwe ivela engxenyeni yayo engenhla. Uma igebe likhulu kakhulu, umfantu we-shear eduze konqenqema lwefa leduna udiyazela ngaphakathi ngebanga elithile ukusuka ebangeni elivamile legebe.
Lapho impahla yelulelwa kanzima futhi umthambeka wengxenye engenalutho ukhuphuka, ishidi lensimbi ye-silicon lidonselwa kalula esikhaleni, ngaleyo ndlela lenze i-burr emide. Ngaphezu kwalokho, igebe elingalingani phakathi kokufa kwesitembu lingabangela nokuthi ama-burrs amakhulu akhiqizwe endaweni endaweni.kagesi motor laminations, okungukuthi, ama-extrusion burrs azovela ezikhaleni ezincane kanye nama-burrs amade ezikhaleni ezinkulu.

2. Unqenqema olulufifi lwengxenye yokusebenza yokugxiviza luyafa
Lapho unqenqema lwengxenye yokusebenza yefayizi luyindilinga ngenxa yokugqoka isikhathi eside, alukwazi ukusebenza kangcono ngokuhlukaniswa kwezinto ezibonakalayo, futhi sonke isigaba siba ngokungajwayelekile ngenxa yokudabula, okuholela kuma-burrs amakhulu.Abahlinzeki bemishini yogesi kagesithola ukuthi ama-burrs abucayi kakhulu uma i-die edge yesilisa kanye ne-die edge yesifazane ibuthuntu lapho okokusebenza kwehla futhi kushaywa.

3. Izisetshenziswa
Abakhiqizi bezimoto zokufakelwa kwezimoto baphinde bakhombise ukuthi ukunemba komhlahlandlela womshini wokubhoboza, ukufana okumpofu phakathi kwesilayidi nombhede, kanye ne-perpendicularity embi phakathi kokuqondisa kokunyakaza kwesilayidi netafula kuzokhiqiza ama-burrs. Ukunemba kabi komshini wokubhoboza kuzobangela ukuthi umugqa omaphakathi weduna nokufa kwensikazi ungaqondani futhi ukhiqize ama-burrs, futhi ugaye futhi ulimaze insika yomhlahlandlela wesikhunta. Ngaphezu kwalokho, uma kwenzeka kucwila umshini wokubhoboza, ukushaywa kwesibili kuzokwenzeka. Ama-burrs amakhulu nawo azokhiqizwa uma amandla okubhoboza omshini wokubhoboza engemkhulu ngokwanele.

4. Indaba
Izakhiwo zemishini, ukujiya okungalingani kanye nekhwalithi ephansi yezinto ezibonakalayo ze-silicon steel sheet ekukhiqizeni kwangempela kuzophinde kuthinte ikhwalithi yesigaba se-lamination. Ukunwebeka kanye nepulasitiki yezinto zensimbi kunquma ukusebenza kokugxiviza kwensimbi. Ngokuvamile, ishidi lensimbi ye-silicon yama-motor cores kumele libe nezinga elithile lokunwebeka kanye nepulasitiki. Ukukhanyisa kwezimoto zikagesi kuhilela kuphela izinqubo ezibandayo zokunyathela ezinjengokushaya ngesibhakela, ukuwisa, kanye nokusika, impahla ye-silicon steel yokunwebeka okuhle ifanelekile, ngoba impahla enokuqina okungcono inomkhawulo ophezulu wokuhamba futhi ingasiza ekufinyeleleni izinga elihle lesigaba.

Izinyathelo zokuvimbela

Ngemva kokuhlaziya izizathu ezishiwo ngenhla zama-burrs, kubalulekile ukucabangela izinyathelo ezilandelayo zokunciphisa ama-burrs.

1. Lapho kucutshungulwa ukufa kokugxiviza, ukunemba komshini kanye nekhwalithi yokuhlanganisa yokufa kowesilisa nowesifazane kufanele kuqinisekiswe, futhi ukuma kowesilisa kuyafa, ukuqina kwengcindezi ehlangothini, kanye nokuqina okwanele kwayo yonke ifa lokunyathela kufanele kuqinisekiswe. . Abakhiqizi bezimoto zokucwenga bazohlinzeka ngobude obuvumelekile be-burr bendawo yokugunda egundayo okwensimbi yeshidi elivamile elinefa elifanelekayo kanye nokubhoboza kwegebe elivamile.

2. Uma ufaka i-stamping die, qiniseka ukuthi amanani egebe owesilisa nowesifazane abafayo alungile, futhi ukufa kweduna nensikazi kugxilwe ngokuqinile nangokuthembekile epuletini lokulungisa. Amapuleti aphezulu naphansi kufanele agcinwe ehambisana komunye nomunye emshinini wokubhoboza.

3. Kudingeka ukuthi umshini wokubhoboza ube nokuqina okuhle, ukuguqulwa okuncane okunwebekayo, ukunemba okuphezulu kwesitimela somhlahlandlela kanye nokuhambisana phakathi kwepuleti elisekelayo nesilayidi.

4. Abahlinzeki bemishini kagesi abahlinzeka ngamalaminations kumele basebenzise umshini wokubhoboza onamandla anele okubhoboza. Futhi umshini wokubhoboza kufanele ube sesimweni esihle futhi kufanele usetshenziswe umqhubi onekhono.

5. Ishidi lensimbi ye-Silicon impahla yalo edlula ukuhlolwa kwezinto ezibonakalayo kufanele isetshenziselwe ukubhoboza.
Uma izinyathelo ezingenhla zithathwa ohlelweni lokugxiviza, ama-burrs azoncishiswa kakhulu. Kodwa lezo yizinyathelo zokuvimbela kuphela, futhi izinkinga ezintsha zizokwenzeka ekukhiqizeni kwangempela. Inqubo ekhethekile yokukhipha imali izokwenziwa ngemva kokushaywa kwezinsimbi ezinkulu zemoto ukuze kususwe lokhu kungapheleli. Kodwa ama-burrs amakhulu kakhulu awakwazi ukuqedwa. Ngenxa yalokho, opharetha kufanele bahlole njalo ikhwalithi yesigaba sokubhoboza ngesikhathi sokukhiqiza, ukuze izinkinga zikwazi ukutholwa futhi zixazululwe ngesikhathi ukuze kuqinisekiswe ukuthi inani lama-burrs of laminations motor motor lingaphakathi kwebanga njengoba kudingwa inqubo.


Isikhathi sokuthumela: May-12-2022