I-motor core enhle idinga ukugxivizwa ngokunemba kwe-hardware stamping die kusetshenziswa inqubo ye-riveting ezenzakalelayo, bese kusetshenziswa ithebula lokucindezela lokunemba okuphezulu, elingaqinisekisa ubuqotho bendiza nokunemba kwemikhiqizo yayo ngezinga elikhulu kakhulu.

Njengobuchwepheshe obuthuthukisiwe bokubumba nokucubungula obuhlanganisa ubuchwepheshe obuhlukahlukene obufana nemishini, ukufa, izinto zokwakha kanye nezinqubo, ubuchwepheshe besimanje bokugxiviza bezingxenye ze-motor stator kanye ne-rotor core ukusebenzisa ukufa okuqhubekayo kweziteshi eziningi ngokunemba okuphezulu, ukusebenza kahle okuphezulu nempilo ende. , ehlanganisa zonke izinqubo kufayeleni eyodwa ukuze kuqhutshwe ukubhoboza okuzenzakalelayo emshinini wokubhoboza onesivinini esikhulu. Yonke inqubo yokubhoboza, ukwakha, ukuqeda, ukusika onqenqemeni, okuzenzakalelayoelectric motor rotor laminations, i-twisted slant lamination, kanye ne-rotary lamination, njll. ingaqedwa ngokuqhubekayo kuze kube yilapho izingxenye eziyinhloko eziqediwe zihanjiswa ngaphandle kwesikhunta.

Ngokuthuthuka okuqhubekayo kwenqubo yokukhiqiza izimoto, ubuchwepheshe besimanje bokufaka isitembu semukelwe inani elandayo labakhiqizi bezimoto, futhi izindlela zokukhiqiza ama-motor cores ziya ngokuya zithuthuka. Uma kuqhathaniswa nezingxenye eziyinhloko ezigxivizwe ngesikhunta nemishini evamile, izingxenye ezibalulekile ezigxivizwe ubuchwepheshe besimanje bokugxiviza zinezinga eliphezulu lokuzenzekelayo kanye nokunemba kwezinga eliphezulu, isikhunta sinempilo ende yenkonzo, kanti ubuchwepheshe besimanje bokufaka isitembu bufanele ukukhiqizwa ngobuningi. izingxenye zokunyathela.

1.Imishini yesimanje yokunyathela ngesivinini esiphezulu

Umkhuba wokuthuthukiswa kobuchwepheshe besimanje bokugxiviza isitembu ekhaya nakwamanye amazwe umshini owodwa wokuzenzakalela, umshini, ukuphakela okuzenzakalelayo, ukuthulula okuzenzakalelayo kanye nokuphuma okuzenzakalelayo kwemikhiqizo eqediwe. Ijubane lokunyathela le-motor stator core ngokuvamile liyizikhathi ezingama-200-400/min, elingaphakathi kakhulu kwebanga lokunyathela ngesivinini esimaphakathi.

Njengoba izinto ezigxivizwe ngokufa okuqhubekayo zisesimweni samaroli, okokusebenza kwezitembu zesimanje kufakwe izisetshenziswa ezisizayo ezifana ne-uncoiler neleveli. Amadivaysi okuphakelayo azenzakalelayo ngendlela yamaroli, amakhamera, ukulungiswa kwemishini okungenazinyathelo, amagiya kanye neziphakeli zokulungisa ezingenazinyathelo ze-CNC zisetshenziswa nemishini yokugxiviza yesimanje ehambisanayo ngokulandelanayo.

Ngenxa yezinga eliphezulu lokuzenzakalela kanye nesivinini esisheshayo semishini yesimanje yokugxiviza isitembu, ukuze kuqinisekiswe ngokugcwele ukuphepha kwefa enqubweni yokugxiviza, imishini yesimanje yokugxiviza ifakwe uhlelo lokulawula ugesi uma kwenzeka yehluleka. Uma ukufa kwehluleka enqubweni yokugxiviza, isignali yokwehluleka izodluliselwa ngokushesha ohlelweni lokulawula ugesi, futhi uhlelo lokulawula ugesi luzothumela isignali yokumisa umshini wokugxiviza ngokushesha.

2.Ubuchwepheshe besimanje bokufaka isitembu se-motor stator nama-rotor cores

Embonini yezimoto, i-stator ne-rotor core ingenye yezingxenye ezibalulekile zemoto, futhi ikhwalithi yayo ithinta ngokuqondile ukusebenza kobuchwepheshe bemoto. Indlela yendabuko yokwenza umnyombo ukusebenzisa isikhunta esivamile ukugxivizaelectric motor rotor laminations, bese usebenzisa i-riveting riveting, i-buckle piece noma inqubo ye-argon arc welding ukwenza umongo.

Ngokuthuthuka okusheshayo kobuchwepheshe bokunyathela ngesivinini esiphezulu, isitembu esinesivinini esikhulu seziteshi eziningi sisetshenziswe kabanzi ukwenza ama-cores esakhiwo astakiwe ngokuzenzakalelayo. Uma kuqhathaniswa nokufa okugxiviziwe okujwayelekile, ukufa okuqhubekayo kweziteshi eziningi kunokunemba okuphezulu kokunyathela, ukusebenza kahle kokukhiqiza okuphezulu, impilo yesevisi ende, ukungaguquguquki okuhle kosayizi oyinhloko, kanye ne-automation elula.

Ukufa okuqhubekayo ngobuchwepheshe be-automatic lamination riveting ukubeka inqubo yokuqala yendabuko yokwenza ingqikithi eyodwa, okungukuthi, ngesisekelo sokufa okuqhubekayo, ubuchwepheshe obusha bokugxiviza kwengezwa. Inqubo yokwakheka kwe-lamination core okuzenzakalelayo yile: iphoyinti le-lamination riveting elinesimo esithile sejiyomethri lishaywa engxenyeni efanele ye-stator kanye ne-rotor laminations, bese ingxenye ephakanyisiwe ye-lamination engenhla enobukhulu obufanayo obujwayelekile ishumekwe emgodini ohlehlisiwe we-laminations. i-lamination elandelayo, ukuze kuzuzwe inhloso yokuqinisa uxhumano.

Ugqinsi lwestator core laminationsilawulwa ngokushaya ngokusebenzisa iphuzu lamination riveting on the lamination wokugcina ngenombolo enqunywe kusengaphambili laminations core, ukuze core ihlukaniswe inombolo kusengaphambili laminations.

3.Isimo samanje nokuthuthukiswa kwefa yesimanjeukunyathelaubuchwepheshe be-motor stator kanye ne-rotor cores

Ubuchwepheshe be-motor stator kanye ne-rotor core laminating yaqala ukuhlongozwa futhi yathuthukiswa ngempumelelo yi-United States ne-Japan ngawo-1970, ngaleyo ndlela yenza intuthuko kubuchwepheshe bokukhiqiza ama-motor cores nokuvula indlela entsha yokukhiqiza okuyisisekelo okuzenzakalelayo okunembayo okuphezulu. I-China yaqala ucwaningo nokuthuthukiswa kobuchwepheshe obuqhubekayo kusukela maphakathi nawo-1980 ngokusebenzisa ukugaya kobuchwepheshe besikhunta okwethulwa, ukumuncwa kokuhlangenwe nakho okungokoqobo. Ngokuthuthukiswa okuzimele kwalokhu kubumba kanye nokwenza okwasendaweni kwemiphumela ethembisayo, i-China ekugcineni ikwazi ukwakha izibunzi ezinembayo zezinga eliphezulu kusukela kokwasekuqaleni okuncike ekwethulweni kwalezo sikhunta.

Ikakhulukazi kule minyaka eyi-10 edlule, ngokuthuthuka okusheshayo kwemboni yokukhiqiza isikhunta enembile yaseChina, ukugxiviza kwesimanje njengemishini yenqubo ekhethekile kuye kwaba kubaluleke kakhulu embonini yesimanje yokukhiqiza. I-Motor stator core ubuchwepheshe besimanje bokugxiviza isitembu nabo sebuthuthuke ngokuphelele futhi ngokushesha.

Njengamanje, ubuchwepheshe besimanje bokugxiviza isitembu se-motor stator kanye ne-rotor core yaseShayina buboniswa ikakhulukazi kulezi zici ezilandelayo, futhi izinga lomklamo walo kanye nezinga lokukhiqiza liseduze nezinga lobuchwepheshe lokufa okufanayo kwangaphandle.

1. Isakhiwo sisonke se-motor stator kanye ne-rotor core progressive die (okuhlanganisa idivayisi yokuqondisa kabili, idivayisi yokukhipha impahla, idivayisi yomhlahlandlela, idivayisi yesinyathelo, amadivayisi omkhawulo, amathuluzi okuthola ukuphepha, njll.).

2. Isakhiwo se-core lamination riveting point.

3. I-Progressive die enobuchwepheshe be-lamination riveting othomathikhi, ukusonta nokujika ubuchwepheshe.

4. Ukunemba kwe-Dimensional kanye nokushesha okuyisisekelo kwama-cores anesitembu.

5. Izinga lezingxenye ezijwayelekile ezikhethiwe kusikhunta.

4. Isiphetho

Ukusetshenziswa kobuchwepheshe besimanje bokugxiviza ukwenza i-stator kanye ne-rotor cores yamamotho kungathuthukisa kakhulu ubuchwepheshe bokukhiqiza izithuthuthu, ikakhulukazi kumamotho ezimoto, amamotho anembe kakhulu, amamotho amancanyana eDC kanye nama-AC motors, njll. I-China motor stator kanye ne-rotor core progressive die abakhiqizi baye bathuthuka kancane kancane ngokwenza ngcono ukuklama nokukhiqiza ubuchwepheshe.

I-Gator Precision, ibhizinisi eliphelele elihlanganisa ukukhiqizwa kwesikhunta, isitembu se-silicon steel sheet, ukuhlanganiswa kwezimoto, ukukhiqizwa nokudayiswa, ukuklama futhi kukhiqize izinga eliphezuluelectric motor rotor laminations. Ukuze uthole olunye ulwazi, vele usithinte.