Izidingo zobuchwepheshe zobuchwepheshe bokugxiviza ekukhiqizeni ama-motor laminations

Ayini ama-motor laminations?

Injini ye-DC inezingxenye ezimbili, “i-stator” okuyingxenye emile kanye “nerotor” okuyingxenye ejikelezayo. I-rotor yakhiwe ngomgogodla we-iron-structure iron, ama-windings asekelayo namakhoyili asekelayo, futhi ukuzungezisa kwe-iron core endaweni kazibuthe kubangela ukuthi amakhoyili akhiqize i-voltage, ekhiqiza ama-eded currents. Ukulahleka kwamandla emoto ye-DC ngenxa yokugeleza kwamanje kwe-eddy kubizwa ngokuthi ukulahleka kwamanje kwe-eddy, okwaziwa ngokuthi ukulahlekelwa kazibuthe. Izinto ezihlukahlukene zithinta inani lokulahlekelwa kwamandla okubangelwa ukugeleza kwamanje kwe-eddy, okuhlanganisa ukushuba kwezinto ezisetshenziswayo kazibuthe, imvamisa yamandla e-electromotive eyengelwe, kanye nokuminyana kokuguquguquka kazibuthe. Ukuphikiswa kwamandla agelezayo ezintweni kuthinta indlela ama-eddy currents akhiwa ngayo. Isibonelo, lapho indawo ye-cross-sectional yensimbi iyancipha, imisinga ye-eddy izoncishiswa. Ngakho-ke, impahla kufanele igcinwe izacile ukuze kuncishiswe indawo ephambanayo ukuze kuncishiswe inani lemisinga ye-eddy kanye nokulahlekelwa.

Ukunciphisa inani lemisinga ye-eddy yisizathu esiyinhloko sokuthi kungani amashidi ensimbi ambalwa amancane noma ama-laminations asetshenziswa kuma-armature cores. Amashidi amancanyana asetshenziselwa ukukhiqiza ukumelana okuphezulu futhi ngenxa yalokho ama-eddy currents amancane ayenzeka, okuqinisekisa inani elincane lokulahlekelwa kwamanje kwe-eddy, futhi ishidi lensimbi ngalinye libizwa ngokuthi i-lamination. Impahla esetshenziselwa ukufakwa kwezimoto insimbi kagesi, eyaziwa nangokuthi i-silicon steel, okusho ukuthi insimbi ene-silicon. I-silicon ingadambisa ukungena kwensimu kazibuthe, ikhulise ukumelana kwayo, futhi inciphise ukulahleka kwe-hysteresis yensimbi. Insimbi ye-silicon isetshenziswa ezintweni zikagesi lapho izinkambu ze-electromagnetic zibalulekile, njenge-motor stator/rotor kanye ne-transformer.

I-silicon ekusimbi ye-silicon isiza ekunciphiseni ukugqwala, kodwa isizathu esiyinhloko sokwengeza i-silicon siwukunciphisa i-hysteresis yensimbi, okuwukubambezeleka kwesikhathi phakathi kokuthi inkambu kazibuthe iqala ukukhiqizwa noma ixhunywe kunsimbi namandla kazibuthe. I-silicon eyengeziwe ivumela insimbi ukuthi ikhiqize futhi igcine inkambu kazibuthe ngempumelelo nangokushesha, okusho ukuthi insimbi ye-silicon inyusa ukusebenza kahle kwanoma iyiphi idivayisi esebenzisa insimbi njengento ewumgogodla. I-Metal stamping, inqubo yokukhiqizamotor laminationskwezinhlelo zokusebenza ezahlukene, inganikeza amakhasimende inhlobonhlobo yamakhono okwenza ngokwezifiso, amathuluzi nezinto eziklanyelwe ukucaciswa kwamakhasimende.

Buyini ubuchwepheshe bokugxiviza?

Ukugxiviza kwezimoto kuwuhlobo lokugxiviza kwensimbi olwaqala ukusetshenziswa ngeminyaka yawo-1880 ukukhiqiza amabhayisikili ngobuningi, lapho ukugxiviza kungena esikhundleni sokukhiqizwa kwezingxenye ngokufaka isitembu nomshini, ngaleyo ndlela kunciphisa kakhulu izindleko zezingxenye. Nakuba amandla ezingxenye ezinesitembu ephansi kunezingxenye ezifayo, zinekhwalithi eyanele yokukhiqiza ngobuningi. Izingxenye zamabhayisikili ezinezitembu zaqala ukungeniswa zisuka eJalimane zayiswa e-United States ngo-1890, futhi izinkampani zaseMelika zaqala ukuba nemishini yokunyathelisa eyenziwe ngokwezifiso eyenziwe abakhiqizi bamathuluzi omshini waseMelika, abakhiqizi bezimoto abambalwa besebenzisa izingxenye ezinesitembu ngaphambi kweFord Motor Company.

I-Metal stamping iyinqubo ebandayo yokwakha esebenzisa ama-dies and stamping press ukusika insimbi yeshidi ibe yizimo ezihlukene. Insimbi yeshidi eliyisicaba, evame ukubizwa ngokuthi izikhala, ifakwa emshinini wokunyathelisa, osebenzisa ithuluzi noma ifa ukuze uguqule insimbi ibe yisimo esisha. Impahla okufanele igxivizwe ibekwe phakathi kwama-dies futhi i-material yakheka futhi igundwe ngengcindezi ibe uhlobo olufiswayo lomkhiqizo noma ingxenye.

Njengoba umugqa wensimbi udlula emshinini wokugxiviza oqhubekayo futhi uvuleka kahle kusuka kukhoyili, isiteshi ngasinye ethuluzini senza ukusika, ukubhoboza noma ukugoba, inqubo ngayinye yesiteshi elandelanayo enezela emsebenzini wesiteshi sangaphambili ukuze sakhe ingxenye ephelele. Ukutshala imali ekufeni kwensimbi okuhlala njalo kudinga izindleko ezithile zangaphambili, kodwa ukonga okubalulekile kungenziwa ngokwandisa ukusebenza kahle kanye nesivinini sokukhiqiza nangokuhlanganisa imisebenzi eminingi yokwakha emshinini owodwa. Lezi zinsimbi ezifayo zigcina imiphetho yazo ebukhali futhi zimelana kakhulu nomthelela ophezulu namandla abrasive.

Izinzuzo kanye nokubi kobuchwepheshe bokugxiviza

Uma kuqhathaniswa nezinye izinqubo, izinzuzo ezinkulu zobuchwepheshe bokugxiviza zihlanganisa izindleko zesibili eziphansi, izindleko eziphansi zokufa, kanye nezinga eliphezulu lokuzishintshanisa. I-Metal stamping die zibiza kancane ukukhiqiza kunalezo ezisetshenziswa kwezinye izinqubo. Ukuhlanza, ukucwenga nezinye izindleko zesibili ishibhile kunezinye izinqubo zokwenziwa kwensimbi.

Ngabe isitembu semoto sisebenza kanjani?

Ukusebenza kwesitembu kusho ukusika insimbi ibe yizimo ezahlukene ngokusebenzisa ama-dies. Ukugxiviza kungenziwa ngokuhambisana nezinye izinqubo zokwenza insimbi futhi kungaqukatha inqubo eyodwa noma eziningi eziqondile noma amasu, njengokubhoboza, ukuvala, ukufaka imbossing, ukwenza imali, ukugoba, ukugqagqana, kanye ne-laminating.

Ukubhoboza kususa ucezu lwe-scrap lapho iphinikhodi yokubhoboza ingena kufa, ishiya imbobo ku-workpiece, futhi iphinde isuse i-workpiece kusuka ezintweni eziyinhloko, futhi ingxenye yensimbi ekhishiwe iwumsebenzi omusha noma ingenalutho. Ukuqopha kusho idizayini ephakanyisiwe noma ecindezelwe eshidini lensimbi ngokucindezela okungenalutho kufashini equkethe umumo oyifunayo, noma ngokuphakela into engenalutho ibe idayi eligoqayo. I-Coining iyindlela yokugoba lapho ucezu lokusebenza lugxivizwa futhi lubekwe phakathi kwe-die kanye ne-punch. Le nqubo ibangela ukuthi ithiphu le-punch lingene ensimbi futhi libangele ukugoba okunembile, okuphindaphindwayo. Ukugoba kuyindlela yokwenza insimbi ibe yisimo esifiswayo, njengephrofayili emise okwe-L-, U- noma engu-V, lapho ukugoba kuvame ukwenzeka eduze kwe-eksisi eyodwa. I-Flanging iyinqubo yokwethula i-flare noma i-flange ocezu lokusebenza lwensimbi ngokusebenzisa umshini wokufa, wokubhoboza, noma umshini wokuphehla okhethekile.

Umshini wokugxiviza wensimbi ungaqedela eminye imisebenzi ngaphandle kokugxiviza. Ingakwazi ukusakaza, ukubhoboza, ukusika nokulolonga amashidi ensimbi ngokuhlelwa noma ngokulawulwa ngezinombolo ngekhompyutha (CNC) ukuze inikeze ukunemba okuphezulu nokuphindaphinda ucezu olugxiviziwe.

I-Jiangyin Gator Precision Mold Co., Ltd.ungumkhiqizi wensimbi kagesi ochwepheshile kanye nomenzi wesikhunta, futhi iningi lazomotor laminationseyenzelwe i-ABB, SIEMENS, CRRC nokunye kuthunyelwa emhlabeni wonke ngedumela elihle. I-Gator inokubumba okungeyona i-copyright yokufaka isitembu se-stator laminations, futhi igxile ekuthuthukiseni ikhwalithi yesevisi yangemuva kokuthengisa, ukubamba iqhaza emncintiswaneni wemakethe, umsebenzi wesevisi osheshayo, ophumelelayo wangemuva kokuthengisa, ukuhlangabezana nesidingo sabasebenzisi basekhaya nabangaphandle bezimoto. laminations.


Isikhathi sokuthumela: Jun-22-2022